Insights

Precision Over Probability: What DMT and EpicTV Taught Us About Digital Fitting

In high-performance sports, a millimeter is not just a measurement; it is the difference between a podium finish and a chronic injury. Yet, for decades, the footwear industry has relied on a relic of the industrial age: the static size chart. At Fitting Labs, we are ending the era of “guess and return.”

Born from high-level engineering origins and battle-tested through partnerships with industry leaders like DMT (cycling) and EpicTV (climbing), we have developed a tool that does not just suggest a size, it engineers a match.

The Problem: The High Cost of “Close Enough”

For retailers, standard sizing is a financial drain. The rise of e-commerce has normalized “bracketing” where the customers buying three sizes with the intent to return two. This “probability-based” shopping creates a triple threat to your business:

  • Eroded Margins: Shipping and restocking fees eat the profits of every single sale.
  • Sustainability Crisis: The carbon footprint of a return often outweighs the footprint of the initial production.
  • Customer Friction: A return is a failed brand experience. In technical sports, “size anxiety” prevents customers from clicking “buy” in the first place.
3D STL shoe mapping and digital fitting
Moving the industry from “guessing the size” to “engineering the match.”

The Fitting Labs Edge: 3D STL Intelligence

What sets Fitting Labs apart from generic sizing plugins is our “back-end first” philosophy. We do not just look at the foot, we deep dive into the shoe’s DNA through two distinct pillars:

1. Automated STL Processing: Our team processes raw 3D STL files of the manufacturer’s soles and lasts. By digitizing the internal cavity of the shoe, our AI identifies “collision points”, areas where the foot’s volume will meet resistance. It is a 3D simulation of the interaction between foot and fiber.

2. 2D Simplicity for the User: We have solved the “Complexity Gap.” While our backend does the heavy lifting of 3D geometric analysis, the user experience remains frictionless. The user snaps a quick 2D photo and our algorithm instantly maps it against our 3D STL library.

From Product to Profilization: Intelligence for the Factory Floor

Fitting Labs does not just solve the problem at the checkout, we solve it at the drawing board. Through user profilization, we provide brands with an anonymized “topography of their market,” allowing manufacturers to:

  • Optimize Stock: Produce sizes that actually match the demographic’s morphology.
  • Refine R&D: Use real-world foot data to adjust the “last” for future models.
  • Decrease Returns: Move from a 30% return rate toward zero.

Our Evolution: From Uqido to Fitting Labs

While our technology first gained recognition as a specialized project within the engineering studio Uqido, its success with world-class athletes necessitated a dedicated home. Today, Fitting Labs stands as an independent startup focused exclusively on the future of footwear retail, bringing engineering rigor to a scalable, AI-powered plugin.

The future of retail is personal, and the future of manufacturing is data-driven. We are moving the industry from “guessing the size” to “engineering the match.”